1. Pre-Shift Checklist:
Review handover notes and plant status
Check alarms, KPIs, emergency readiness
PPE inspection
2. Equipment Inspection Checklist:
Pumps, compressors, motors
Valves, strainers, heat exchangers
Lubrication points and minor adjustments
3. Process Monitoring Checklist:
Temperature, pressure, flow, level, composition
DCS/PLC panel observation
Trends and abnormal deviations
4. Environmental & Safety Checklist:
Air emissions, wastewater, noise levels
Firefighting, spill kits, PPE
Safety devices and alarms
5. Shift Handover Checklist:
Summarize operations, deviations, and corrective actions
Highlight environmental or safety issues
Share continuous improvement suggestions